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We commissioned a LZ-500L twin shaft mixer machine for a rice company in Chaiyapoon, Thailand. It’s used to mix rice protein powder and water with steam heating. The mixture is then transferred to drum dryer for drying.

We did some testing in this twin shaft mixer and the result turned to be perfect. The protein was dispersed and homogenized proproerly without finish eyes. Customer was very happy about the machine. For more info about two shaft mixer, please visit our website here: https://www.ginhong.com/products/multi-shaft-mixer/open-dual-shaft-mixer-without-hydraulics/.

What is twin shaft mixer with hydraulics?
LZ twin shaft mixer with hydraulics is a multi functional mixer for the production of viscous pastes and suspensions in the cosmetic, pharmaceutical, food and chemical industries. Compared with normal LZ vacuum dual shaft mixer, hydraulic lifting system has more advantages of easy cleaning and maintenance. It’s quite suitable for making different pastes in chemical industry.

What is twin-shaft mixer with hydraulics made of?
LZ dual shaft mixer with hydraulics is generally made of vacuum mixing tank, vacuum system, hydraulic lifting system, heating and cooling system, temperature control system, electrical control panel etc.

The mixing tank combines in a single vessel one low speed anchor agitator and one high speed dispersers or batch mixers or combination of disperser and homogenizer.

Normally, this agitator is top installed at the center of the vessel for slow speed mixing and the high speed dispersers or top entry batch homogenizers are installed in the room between the shaft and outside wings of the anchor mixer.

The oil and water phase mixers have exactly the same construction. There’s a high speed disperser mounted from the top of the cover which helps dissolve the ingredients. Some customers will omit the oil and water phase mixers and keep the main vacuum muti functional mixer only. A powder mixer with helix ribbon usually works with the main mixer machine to handle the large quantity of powders.

How does twin shaft mixer with hydraulics work?
During the mixing operation, the outer anchor agitator rotates clockwise slowly. With the attached Teflon blades, the materials are scraped off the mixing tank wall and move upwards so they won’t always stick to the wall and burn.

At the same time the two fixed impellers keep still and give the materials a counterforce and drive the cream downward into the high speed homogenizing and emulsifying zone. The cream goes through the holes on the paddles and increases mixing effect.

Because of the two opposite forces by fixed impellers and wall scraper, the cream rolls over the vessel from top to bottom and back to top repeatedly. When the cream is completely mixed, the heat from the jacket is quickly transferred to every part through the inside wall.

The heart of vacuum homogenizing equipment is rotor stator homogenizer (or called emulsifier) which consists of one three-layer toothed rotor and one two-layer toothed stator. The design is different from the homogenizer in RS series production vacuum emulsification mixer and is much better.

The rotor is directly connected with homogenizing motor by flanges. The ABB or Siemens motor rotates at the speed of 3000rpm and drives the rotor to rotate at high speed producing strong suction force.

The materials go into the rotor from top opening of the homogenizer and are cut, sheared, emulsified and homogenized through the shear gap between the rotor and stator. Then they’re accelerated to jet out through the pipeline along the tangent of the rotor. The cream runs inside the external circulation pipe and goes back to mixing tank for the slow mixing or another emulsification and homogenization.

The above two types of slow and high forces repeat and repeat. And the cream circulates through the pipeline and is completely mixed, dispersed, emulsified and homogenized.

Water ring type vacuum pump (–0.09Mpa) is powerful to pull out the bubbles generated during mixing, dispersing and homogenizing. It also helps transfer the ingredients from the oil and water phase mixers to the main homogenizing machine. The small quantity perfumes are also sucked by vacuum to avoid dust.

Oil hydraulic pump is used to lift the cover of main homogenizing mixer. Safety devices are equipped to guarantee that the mixing part won’t start when the cover is lifted.

Key features of vacuum dual-shaft mixer with hydraulics
Complete process of mixing, dispersing, emulsifying, homogenizing, vacuum, heating and cooling in one unit
Working capacity from 3L to 30L
Suitable for cream and emulsion of 10,000~100,000cps viscosity
Perfect particle size of 2 micrometers and evenly distributed